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TABLE 40.3 Capabilities of Turret Chip Placement Technology Property Part range Part capacity Placement speed Capabilities Range 0201 (English) passive chip devices to 10 mm area-array packages Several hundreds 25,000 40,000 CPH* 1. Handle both chips and small area-array packages. 2. Moving turret and PCB to increase placement speed. 3. Flexibility of using either tape or bulk part supply.

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component over the correct position (see Fig. 40.21). The part feeder is stationary. The gantry method is typically used to place larger components (e.g., SOICs, PLCCs, etc.). Several attributes of gantry technology are listed in Table 40.4. Several equipment variations can be specified to increase the variety of parts placed on the circuit board. Each gantry is made to accommodate different parts when equipped with a multispindle placement head. The placement head is positioned at each feeder location to receive a part. Then, the head moves the component to the upward-looking vision station for inspection

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milliAmpere Hour). This is an important characteristic that indicates how long the battery can last before it discharges and becomes useless. For a given battery type, the capacity also dictates the battery size. A battery with a larger Ah rating will necessarily be bigger in volume than a similar battery with a smaller Ah rating. Voltage. The voltage provided by the battery. Storage. This indicates how the battery needs to be stored when not being used. Shelf life. This indicates how long the battery will last before it discharges on its own. There is no point in buying a stock of batteries for the next 10 years if the shelf life of the batteries is, say, only 1 year. Operating temperature. Batteries have notoriously poor temperature characteristics. This is because the batteries depend upon chemical reaction to produce power and the chemical reaction is temperature dependent. Batteries perform rather poorly at low temperatures. Duty cycle. Some batteries perform for a longer period of actual usage time if they are used intermittently. The duty cycle of the battery indicates if the battery can be used continuously or not, without loss of performance.

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FIGURE 40.21 Gantry architecture used for placing larger components such as SOICs, PLCCs, and areaarray packages. (Photo courtesy of Universal Instruments.)

145

TABLE 40.4 Capabilities of Gantry Technology Property Part range Part capacity Placement speed Capabilities Range Full SMT (SOD, SOT, SOIC, PLCC, CCGA, BGA), direct-chip attach (DCA), and odd-form components. Several hundreds 5,000 15,000 CPH* 1. Oversized and odd-form parts placed with very high accuracy. 2. Moving gantry, fixed PCB and feeders. 3. Flexibility of using tape, tube, bulk, and tray part supplies.

followed by its placement on the printed circuit board. A second option is a placement machine made with dual gantries, each placing a single component type or multiple components with the spindle head option. Several features in gantry-style equipment allow component placement speeds to approach those of turret systems in high-speed models. See Table 40.5 for the performance

TABLE 40.5 Capabilities of High-Speed Gantry Technology Property Part range Part capacity Placement speed Capabilities Range Full SMT (Passives, SOD, SOT, SOIC, PLCC, CCGA, BGA), direct-chip attach (DCA), and odd-form components. Several hundreds 15,000 21,000 CPH* 1. Oversized and odd-form parts placed with very high accuracy. 2. Oversized board capacity. 3. High volumes of tape, tube, bulk, and tray part supplies.

of some dual-beam (gantry) equipment. Machine options that enhance placement speeds include tape splicing for uninterrupted machine operation and simpler bank-changing capability to allow for the rapid changeover of components between different product lines. Also, part inspection can be made using a head-mounted camera while the gantry(ies) is (are) in motion, which eliminates the time interval required for part inspection with a stationary, upwardlooking camera. Further enhancements in capabilities of component placement equipment can be realized in massively parallel architectures.The attributes of this approach are listed in Table 40.6. Multiple placement modules are capable of picking up, inspecting, and placing components at the appropriate location on the circuit board. The circuit board is stepped by an indexing conveyor to locate the placement site precisely under the overhead component.

TABLE 40.6 Capabilities of Massively Parallel Gantry Technology Property Part range Part capacity Placement speed Capabilities Range 0201 (English) passive chip devices to 25 mm area-array packages Several hundreds 60,000 100,000 CPH* 1. Chips and small area-array packages. 2. Large board size. 3. Tape part supplies in multiple bans.

Fig 744: The general performance of air journal bearings with a simple orifice feeding at quarter stations [3]

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